How To Build A Drawer Box

Are you looking for information on “How To Build A Drawer Box” or how to “Build Your Own Drawers“? Well, we put together a pretty solid guide that should show you step by step how to build your own drawer box at home.

With many DIYer’s, the terms “drawer dados” or “drawer dovetails” is enough to end them running off. However, there are simpler ways to create a drawer without the use of a router or table saw, while still ending with a beautiful and sturdy product. Are you stressed over fasteners being visible? Our design hides them in a clever way so they are not visible, giving a sturdy appearance. Keep reading to learn how you can build a drawer of any size quickly, and simply.

Required Time: 1 hour 30 Minutes

Difficulty Level: Pocket hole joinery and square cuts make this project easy and comfortable for beginners.

Step-by-Step Instructions

Follow these step by step instructions for how to build a drawer box.  Tools will be required for some steps such as saws, drills, and other hand tools.

  1. Cutting parts

By using the cut list and a miter saw, cut the 1×3, 1×6 and square dowels to the correct size. Mark the cut lines on the plywood’s face with a framing square. Position painter’s tape on the cut lines, if necessary mark again. By using painter’s tape, it helps prevent splintering plywood when cutting. Using a circular saw, cut along the lines. Then, sand the cut edges lightly to remove any burrs from around all parts.

  1. Drilling Pocket Holes

Place from and back pieces of the 1×3 on your work surface. Then, with the use of a Kreg Jig drill out two pocket holes, one on either end of the boards.

  1. Drilling Drawer Face Holes

Position the 1×6 drawer ace on your work surface, pocket holes should face downwards. Then, use your tape measure with a pencil for making two marks located 4-inches from each end of your board, and center its width. You will create two pilot holes with a Drill/Driver, which are used later on for attaching your drawer face.

  1. Adding Cleats to Front and Back Pieces

On the 1×3 piece, you will position an 18-inch cleat on both the front and back to be flush with the ends and bottom edges. Then, you will apply wood glue to the cleat with a bead pattern. Once you reposition it, you will need to nail it using a pneumatic nail gun with ¾-inch finishing nails to keep it in place.

  1. Attaching Cleats on the 1×3 Side Pieces

Remaining cleats should be placed on the 16-inch sides to be centered on the length, while flush with bottom edges. Doing this should create a 1 1/8-inch inset on either end of the cleats. Mark each end of the cleats using a pencil. Cleats should be removed, bead of wood glue applied, and position them in place again. Cleats then get secured with a pneumatic nail gun using ¾-inch finishing nails.

  1. Dry fit Sides

You should set the 1×3 boards upright so cleats are running along the bottom edge. Then, the front and back pieces should have glue applied, positioning them between the sides to be flush with each end.

  1. Assembling Sides

As we are not using fancy tools in this guide, we will use a basic method to hold the square joints for the assembling process. Position a block in the corner, ensuring it is an exact square. Then, clamping it to each side, make sure it is tight. This assists in holding piece in the correct position when inserting and driving the 1 ¼-inch pocket screws into the pocket holes and adjoining each side. When each of the four corners have been assembled, check that the assembly is square, then recheck with a framing or speed square. Measure corner to corner.

  1. Inserting Plywood Base

Place a bead of wood glue on the upper edge of every cleat. Place the plywood on the inside of the frame, ensuring they are on the cleats.

Tip: After painting or staining drawers, running a small clear caulking bead along the edge of your plywood base can help with keeping dust from getting between the 1×3 boards and plywood. In addition, if you plan to place heavy objects in the drawer, you should consider using 1/2-inch plywood.

  1. Attaching Drawer Face

On the 1×6 face, center the front of your drawer. Based on the application used, you should let the drawer face hang under the drawer box. Then, mark the position the drawer is hanging on to the 1×6. Remove the drawer, applying wood glue in the marked space, reposition your drawer. With a Drill/Driver drive in the 1-inch wood screws using your pilot hole in the front drawer and backside of your 1×6 drawer face.

Tip: To achieve a perfect fit, it is best if you completely install the drawer box prior to positioning and attaching the drawer face.

Buy Drawer Boxes Online

If you don’t have the time, tools, or woodworking skills to build your own drawer boxes but need drawer box replacements for your kitchen or bathroom DC Drawers is happy to build the replacement for you.  Simply take measurements for how wide, high, and deep you need the new drawer box to be and we will fabricate your replacement drawer box and ship it to you.  If you have any questions about how to measure for your replacement or would like to place your order by phone please call 877-917-4887.

The Best Replacement For Unfinished Kitchen Cabinet Doors – For The Lowest Cost

The best cabinet doors are available online and are easy to find.

Simply ask yourself the following questions:

Which would I come more near finding superior quality from, a cabinet door factory or someone who makes cabinets doors on the side, as a hobby?

  1. Which would I expect better quality from, a factory that has invested, perhaps millions in to their machinery or someone that has put a lot less in to it?
  2. Which do I think pays the most for their lumber, someone who buys it by the truck loads or a small supplier?
  3. Which one do I think would demand more of a quality lumber, someone who gets it by the truck loads or an individual customer?
  4. Do I actually feel that a larger cabinet door manufacturer is going to utilize the economy and scale towards a lower cost going by volume when purchasing, with their increasing productivity being automated and computerized machinery?
  5. Would it be safe to say that with all the overhead cost, a larger cabinet door manufacturer will also offer lower prices?

If you have answered ‘Yes’ to the questions above, then you should know that there are several sources that can be found online, sources that can and will, be able to save you anywhere between thirty and fifty percent on all your replacement cabinet doors.

After determining that you do have a choice, and not just with retail hardware stores, but that you have a choice of purchasing between the retail store and the manufacturer themselves. Which means that you have the choice of buying your replacement cabinet doors online, straight from the manufacturer that supplied the retail store in the first place.

Do this: Visit your hardware stores and note the prices they are charging. Now, go online and compare those unfinished kitchen cabinet door prices to the one’s you find straight from the manufacturer, the one’s that supplied those retail stores. You do the math; I think the amount you could save will shock you.

Kitchen Cabinet Parts Terminology

Kitchen Cabinet Parts Terminology

Are you searching for “kitchen cabinet parts terminology” and what words like Inset, frameless, overlay, stiles and rails mean? If so, DC Drawers can help!

Kitchen Cabinet Parts & What They Mean

We work directly in conjunction with cabinet door manufacturers and have had the experience of learning a little more about cabinet parts and terminology used in the industry.

Rail:

The piece of the cabinet’s frame structure located at the top and bottom of the door.

Stile:

The piece of the cabinet’s frame structure located on the left and right of the door.

Framing Bead:

The part of the cabinet door that is cut in front.

Framing Edge:

The part of the door that has a decorative design in the edges of the door.

Panel Raise Profile:

The part of the frame’s door that is given a cut on the raised panel, enhancing the fact that the panel is separated from the frame itself. This panel may also be flat. When the panel has been raised it will resemble the pictures of the door above. It shows that where the frame and panel come together, the panel has been elevated, and stands out from the frame. A flat panel however, is like it sounds, flat, and straight across.

Frame or Frameless:

The cabinet’s frame can be either way, framed or frameless. Making the cabinet frameless will make it have more accessibility, ‘All access’. This type of structure is constructed without a face frame, having a thicker box structure, making it more stable.

It is significant that you know what the difference between a full and a partial overlay is in cabinets, and also, what inset cabinets are. On a full overlay cabinet or drawers, the doors or drawers will cover the face frame completely. With a partial overlay, the cabinets are going to show some of the frame still. An inset feature of a cabinet is where the doors and /or drawers fit inside (behind) the face frame opening of the cabinet.

Understanding The Parts Of Cabinet Doors

By understanding what the different parts are of cabinet doors are, as well as your box choices, and the types of door framing you can choose from. Knowing all of this will help extremely in deciding the way you are going to want your kitchen and /or bathroom appearance to be.

Knowing all of this a head of time can bring greater end results! After all, the process of cabinet making is not as confusing or befuddling as some may think. Of course, if you are a cabinet professional, you will most certainly want to learn as much about it as you can, and hopefully, this article has provided you with a little bit of knowledge into the world of making cabinets. I know I have learned a lot that I did not know before from it.

Thank you for reading “Kitchen Cabinet Parts Terminology“! Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

Wood Joint Pros & Cons

Wood Joinery Pros & Cons

Are you searching for the Pros & Cons Of Wood Joinery? If so, this article should help!

What is Wood Joinery?

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Wood joinery is marrying 2 pieces of wood into a single joint, it is an ancient craft which is used for making furniture, flooring, framing, and cabinetry. How easy the production of wood joints is depends on what is being constructed. Each project will also be different on its strengths and its purpose.

Pros & Cons Of Wood Joinery

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There are different joints used for different projects, for not all wood joints are made the same. You will find that there are some advantages and also disadvantages in the different methods of wood joining, as well as for each of the species of wood that are joined.

Butt Joint Pros & Cons 

Replacement Drawer Box Page DivderButt Joint Pros & Cons

When joining wood joints together, you will find that the easiest to join will be the butt joint. The joint butt is merely gluing one piece of wood to another piece. An end grain of wood is joined to a long grain of wood by the weakest sections using plates, pins, and/or dowels to reinforce the connection so that it is going to stand up to a certain amount of pressure. A butt joint can be broken apart with your hands if it is not stabilized.

Dovetail Joint Pros & Cons 

Replacement Drawer Box Page DivderDovetail Joint Pros & Cons

The most common place you are going to see a dovetail joint is on the front of drawers, as they are used to connect them together. Pins extend from one of the boards and is connected to tails that are cut on the end of the adjoining board. The dovetail joint will be extremely strong and is resistant to pulling apart. This is because after it has been glued there are pins and tails that are trapezoidal-shaped that take on a permanent hold. There will be no need for nails. This type of joint may be too hard for a beginner, as it needs precision cutting.

Dowel Joint Pros & Cons 

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Dowel joints help to remove the need for screws, staples and nails. This helps to remove the potential injuries that often happen while working with hardware, but it can also help to give the project a more finished look as there is nothing to disrupt the grain pattern.

Dowel Joint Pros

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  • Dowling is a quick process.
  • It helps to ensure a neat finish.
  • There is no need for screws, nails or other equipment.
  • Dowel joints are the strongest type of joints when it comes to woodworking, especially when using multiple rows of dowels.
  • Dowels help to create strong joints that are easy to make at home.

Dowel Joint Cons

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  • Misalignment Of Joints
  • Dowel Shearing
  • Weaker Joint
  • No Face To Face Grain Contact

Read more from our other post about the advantages and disadvantages of Dowel Joints.

Mortise & Tenon Joint Pros & Cons 

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Mortise & Tenon is used generally when corner joints need to have sturdy frames for making things such as doors, tables, windows, and beds. A rectangular slot is referred to as a Mortise cut, and it is cut into the (exact) center of the end piece of wood so that it will except the protuberance fitting (the Tenon), thus, making a clean, strong joint. After it has been glued and well fitted, the wood joints will not move, and will be very hard to get apart. To be sure that the mortise is perfectly one-third as thick as the wood, it has to have precise measurements, this is to avoid any splitting of the mortise, and Tenon breakage.

Tongue & Grove Joint Pros & Cons 

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You are going to need a tongue and grove joint when joining a wood edge to another wood edge, like if you were making a tabletop, laminating a floor, or connecting hardwood or paneling. The entire length of one piece has to be slotted or grooved so that it accepts the tongue cut that runs down the edge of the adjoining piece. The boards will be drawn together (without any lateral pressure), and they remain this way. Depending on what the product is, glue may not be necessary to use. It is easier to measure the Tongue and grove joints, and also easy to produce if you use a router having a depth setting capability.

Thank you for reading “Wood Joint Pros & Cons“! Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

 

What Are Melamine Cabinets?

What Are Melamine Cabinets

If you’re searching google for “What Are Melamine Cabinets?“, we have the answer.  Melamine is a great option for budget-conscious homeowners who want to have highly durable and easy to clean kitchen cabinets and cabinet drawers.

Melamine is fabricated by heat-sealing a substrate between paper which has been saturated with thermally fused melamine resin. The substrate can be plywood, MDF, or pressed wood. Thermally fused melamine is a mixture of formaldehyde and melamine which is fused into larger and safer molecules.

What Is Melamine Board

Melamine is used in various industries and because of that there are different chemical make ups. For example when chemists are talking about melamine they are talking about Cyanuramide. In this form the material is considered harmful if ingested.

In contrast the melamine used to create melamine kitchen cabinets and melamine cabinet drawers are made from thermally fused melamine (TFM). These products are manufactured using formaldehyde, yet are constructed to be safe through the combination of the melamine resin and the formaldehyde. This blending of chemical make ups results in larger molecules and neutralizes the potentially harmful characteristics of formaldehyde.

This makes melamine board safe for installation in kitchens, bathrooms, and even safe for the woodworkers who construct cabinet elements to size for our cabinetry projects.

Melamine’s Design Flexibility

TFM is a thermally bonded surface material which covers medium density fiberboard, plywood, or pressed wood. Before the TFM is used to encase the substrate it can be printed with any design or color desired. This makes Melamine a highly desirable option for cabinetry projects for homes or commercial properties.

Re-modelers, kitchen designers, and savvy homeowners love the wide variety of colors that can be ordered. This highly customizable characteristic of melamine allows an incredible level of unique design.

The Melamine Pros & Cons

Understanding what Melamine is made from, that it is safe to build with, and the other characteristics of Melamine helps equip designers and homeowners alike to make the best decisions for their cabinetry projects.

A Safe Building Material

Melamine or TFM is safe to work with and install in our kitchens and bathrooms. The material is produced with formaldehyde, yet because of the way it is bonded with the melamine resin it is not harmful.

Made From Sustainable Sources

The substrate melamine is thermally fused to is sourced from recycled wood scraps and sustainable-growth forests.  Melamine is usually made from products which use pressed board, medium density fiberboard or plywood. This means that the production of melamine cabinets and melamine cabinet drawers does not rely solely on freshly cut lumber, as is the case for solid wood.

More Affordable Cabinetry

Melamine cabinets and cabinet drawers are less costly to make when compared to solid wood alternatives.  This means that designers can offer homeowners more for their money.  Flexibility in choice means that budget can be used for fixtures and other ornamental embellishments.

Melamine Drawbacks

There is no perfect building material. Wood costs more but is lighter and holds screws better. Melamine will not split like wood, but it can shatter with enough blunt force. When this happens rough wood substrate is exposed. The substrate is also highly absorbent and will expand and warp when it gets wet. These issues can be mitigated by using melamine which has quality substrates like custom graded MDF cores. High quality MDF core melamine provides better anchoring for screws and fasteners used to install cabinet doors.

Melamine Can Be Repaired

Life happens and so does damage to kitchen cabinets.  Thankfully melamine can be repaired, re-glued, and otherwise reconditioned to look like new. Sections that are peeling can be glued back down or like-colored wood filler can be used to fix areas that chip or large breaks.

Choosing Melamine For Your Kitchen

Melamine is designed to as an affordable, easy to clean, and attractive option for homeowners. Being able to get a kitchen or bathroom which is beautifully finished with a wide variety of colors for less than solid wood is an attractive option for many designers and homeowners. This makes choosing higher quality appliances or counter-tops a more affordable option.  Melamine is a hugely popular building material for both melamine cabinet and melamine cabinet drawer boxes.

Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

How To Replace Kitchen Drawers

How To Replace Kitchen Drawers

Are you searching for “How To Replace Kitchen Drawers” because you have a broken drawer in your kitchen? Well, accidents happen and parts of our homes wear out, the drawers in our kitchens are no different. When they break it can be frustrating to lose the storage space and an eyesore having an open gap.

Some “quick-and-dirty” handymen will do things like nail or glue the drawer front back in place and just forget there ever was a drawer, perhaps to make a tee time or get back to watching TV. Learning how to replace kitchen drawers need not be a painful project, let us show you how here.

Measure The Replacement

To get started you will need to know the size of the replacement you need. Get the height, width, and depth of the opening for the replacement drawer.  Take off an inch for your height and width measurements and at minimum of a half inch from the depth which will allow for easy fitting and drawer slides.

Build or Buy a Replacement Drawer Box

Drawer boxes are typically custom built for each kitchen so heading down to the local Walmart to pick up a replacement isn’t an option. To get a replacement that will work you will either need to build a replacement, have a friend do it, or order a drawer box from a professional.

Custom made replacement cabinet drawers can be made in your choice of material, using either dovetail joints or dowel joints, in exactly the size you need.  A replacement drawer box measuring 18” wide by 20” deep by 4” high costs less than $30 dollars from Drawer Connection.

Buying Drawer Slides To Match

The next step is making sure you have drawer slides that match your drawer box depth. You can choose from inexpensive roller slides to ball bearing slides that have soft close and smooth opening features. Most homeowners prefer buying the bottom-mount style drawer slides as they have a piece which wraps around the lower edges of the drawer box and makes for easier installation. There are cases where old hardware from the slides is still intact and can be reused, but many homeowners prefer starting fresh when repairing their cabinet drawers.

Prepping The Work Area

Depending on why the drawer broke, and how quick and dirty the repairs where you might have very little work, or a lot of work to do here. If there is any broken wood or hardware it should be removed and replaced. This can mean any glue that was used as a band-aid to hold the drawer front on the face of the cabinets, or it can mean removing and replacing broken or splintered wood inside your cabinets to have a solid area to secure your new drawer.  For glues you can try heating the adhesive up with a blow dryer or you can simply use a scraper to work the glue off and then sand & repaint the area.

Installing The New Drawer Box

Once your drawer box arrives, you will want to wait to attach the drawer front until the drawer box is installed and sliding back and forth correctly.  It can be a bit tricky to align the drawer front right, using double-sided tape to tack the pieces together saves time and effort. When installing the drawer ensure that the gaps on the top, bottom, and sides are equal. Once you are sure the box is installed right you can use at least 2 screws to secure the drawer front to the drawer box, from the inside of the drawer.

Dowel Joint Advantages & Disadvantages

Dowel Joint Advantages & Disadvantages

Are you searching the internet for “Dowel Joint Advantages and Disadvantages“? If so, this guide should help. Here we list all of the advantages and disadvantages of dowel jointery.

Table Of Contents:

Use the links below to guide you to the section you are interested in.

 

Dowel Joint Advantages

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Dowel Joint Advantages

  • Dowling is a quick process.
  • It helps to ensure a neat finish.
  • There is no need for screws, nails or other equipment.
  • Dowel joints are the strongest type of joints when it comes to woodworking, especially when using multiple rows of dowels.
  • Dowels help to create strong joints that are easy to make at home.

Dowel Joints happen to be a technique that is used in woodworking, where two wood pieces are attached by a dowel or wooden pin. In the wood pieces, a hole will be carved where the dowel goes. This is a way to attach wood pieces that you should think about the next time you are woodworking for the bottom reasons.

There’s No Need For Hardware

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Dowel joints help to remove the need for screws, staples and nails. This helps to remove the potential injuries that often happen while working with hardware, but it can also help to give the project a more finished look as there is nothing to disrupt the grain pattern.

It Is Secure

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The pin runs inside of the wood, so the joint is quite strong, and that is a lot stronger than using glue or nails to attach the wood.

Easy To Assemble

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Once you have decided on how big the dowel needs to be, you have to hollow out the holes that the pin goes in. Just slide the pin in the piece of wood and then attach the other piece and that is it. It is that simple.

Versatility

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The dowel joints are basically used in a right angle or flat angle joint because it can be made to work in more complex joints. The dowel joints can also be used in concrete construction and metal work.

Dowel Joint Disadvantages

Replacement Drawer Box Page DivderDowel Joint Disadvantages

  • Tenon and mortise joints are stronger, but it takes a lot longer to create
  • The alignment could be hard to get for beginners as it requires the use of a dowelling.

Disadvantages Posted by Customers

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The main disadvantage is that they are weak. When it comes to tenon and mortise joints, the face grain cheeks of the tenon are completely in contact with the face grain side of the mortise. The glue also holds best in this situation. When it comes to dowel joints, there isn’t any face to face grain contact which causes the joint to be weaker.

Misalignment

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When making a doweling joint, if the bit slips even just a little when starting the hole, or it isn’t lined up just right, you will have a lot of issues getting the joint aligned and/or getting the dowel in.

Besides the strength of the dowel joint, it is hard to get it aligned right, especially if there isn’t access to a drill press.

Dowel Shearing

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Dowels will eventually shear. Then you have to drill it out and then insert a new dowel. Tenons are so much stronger.

Expert Drawer Box Manufacturers @ DCDrawers.com

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Thank you for reading Advantages And Disadvantages Of Dowel Joints. Stay tuned for more from the expert drawer box manufacturers at DCDRAWERS.COM. Shop Dowel Drawers online.

Dovetail Drawer Construction Guide

Dovetail Drawer Construction Guide

Are you searching the internet for “Dovetail Drawer Construction“? If so, this guide should help.

Building a dovetail drawer happens to be one of the favorite things to do. I have always thought that were just for the best woodworkers, and it would be very hard and difficult to even master. While it does take some planning as well as careful setup, the average home woodworker should be able to achieve it.

First thing that should be mentioned is that the quality of the dovetail jig and your overall set up are very important for making a dovetail drawer. I love my dovetail jig that I got as a gift from Rockler. This jig is able to make various dovetail joints. For the drawers, I have used the half-blind dovetails.

Items Needed For Drawer Construction:

  • Dovetail jigs
  • Table saw
  • Router bushing and bit set
  • Surface planner
  • Plunge router
  • Miter saw
  • Sanders
  • Finishing supplies
  • Clamps

Step 1:

I normally make drawer boxes out of maple wood. These give the drawers a strong and resistant feel for everyday ear and tear. Although, because if the hardness, it isn’t as forgiving and for the first few practice runs this is a great choice. One important thing is that your materials need to be exactly sized and matched. I often will surface plane my materials to be between 5/8 inch and ½ inch and will use my joiner planner and table saw to make stock materials that are in exact inch multiples. The rockler dovetail jig will produce drawers that are even in height. Be sure that you are verifying the dovetail spacing on your jig before you start.

With the half-blind dovetails, the back and the front of the drawer will be cut to be the exact final width. For instance, I am using side mounted 100lbs ball bearing slides that need the drawer to be 1 inch narrower than the rough opening for a drawer. The sides are then cut to be ½ inch shorter than the wanted depth of the drawer. It is vital that you have selected the drawer slides before constructing your drawer to ensure that it will fit right.

Step 2:

The drawer back and front will then be loaded into the horizontal part of the jig and then clamped. The side will be positioned offset in the vertical part of the jig by integrated stop that will ensure a right ½ inch offset alignment. It is vital to know that you will be viewing the eventual inside of your box. Aligningthe teeth bar and back bar are going to be bested on the material thickness. Small amounts of change will result in larger changes in the final box, so ensure that you are making small adjustments. It is recommended that you test on scrap material before you move onto finished parts. Once done routing, each joint should be labeled as 1-4. The jig produces a matched set which will give you the best fit for joints that are cut in the same routing step.

Step 3:

Your router needs to be setup with the right dovetail bit and bushing. The bushing will ride along the jig teeth. The height of your bit will determine the tightness of the fit. I learned this myself after becoming frustrated with a fixed based router to use a plunge router with micro-height adjustable stop to dial in the joint. There is a differences that just 64th of an inch can change the joint from too loose to too tight. When you are using maple wood, you have to ensure that your joint isn’t too tight because it can cause the wood to crack with the final dovetail. Your joint should just need a gentle tap with a rubber mallet to get it together.

Step 4:

Once you have carefully set up the router, it will now be able to run around each of the jig teeth to provide a dovetail profile. You will begin to notice that the half-blind dovetailhas the tails and pockets on the inside of the drawer have become rounded. This is part of the joints that will become invisible once it has been put together. It is vital that you take your time to make sure that all of the materials have been removed properly. Once the jig has been dialed in, the drawers can be done quickly. It does take around the same amount of time for 10 drawers as just one drawer.

Step 5:

I prefer to use ½ inch plywood as the bottom of the drawer. ¼ inch material may be used for smaller drawers but it can cause it to sound quite hollow, or cause sagging in larger drawers. Because of this, I have begin to rabbit the edge off of the bottom to make the thickness 3/8 inch. This lets it fit in a dado to the drawer sides, which becomes invisible once it has been assembled. If a full ½ dado was used, it would show in the final dovetail joint. The dado for the bottom needs to be aligned with the center of the tail.

Step 6:

Your drawer should be dry fit with any type of fine adjustments that are made with sand paper or sharp chisel. The rabbited part of the drawer bottom needs to be towards the drawer bottom to make it invisible in the final product. Birch plywood may be used for the bottom because it looks like maple when it is finished. Although it is more expensive, maple plywood makes sure that the bottom and sides match when finished and it adds anextra nice touch.

Step 7:

Once a fit has been made, the drawer can then be glued and clamped. The whole surface of the dovetails will need to be coated in glue. Although, the bottom of the drawer shouldn’t be glued into the dado. The bottom needs to be sized to allow for contraction and expansion by being around 1/16 inch smaller than the maximum size that would fit into the dado slot. Dovetails will hold the drawer together without any clamping, but I do clamp mine to make sure that the drawers will be perfectly square while they are drying for a tight joint. For larger drawers, use multiple clamps.

Step 8:

Finishing starts by sanding the drawer to achieve smooth joints over the dovetails. A large amount of time needs to be spent on this step. I begin with a 60 grit to level the surface and then follow up with a 120 grit and then a 200 grit sanding disc on my orbit sander. Between 60 grit and 120 grit is when I use high quality wood filler to fill in the imperfections within the joints.

Step 9:

The finishing method that I personally use is just a water-based satin polyurethane and I apply around 2 or 3 coats finish followed by 220 grit sanding between the coats. This is where the hard work really pays off. The drawer will be strong and it will be quite hard to pull the front off the drawer. I also use a custom branding iron to put my logo on the sides of the drawers.

Step 10:

Installing a good quality under mount or ball bearing slide hardware and drawer fronts where it is needed will be the last step. If everything has been built in a good square, then the process is easy. The 3-inch-tall dovetail drawer will make a great roll-out shelves in kitchen cabinets.

Thank you for reading “Dovetail Drawer Construction Guide” by DC Drawers. Stay tuned for more from the experts at DC Drawers.

What Is A Dovetail Joint? Types of Dovetail Joinery

Different Types Of Dovetail Joint Techniques Woodworking Images

Are you searching for “What Is A Dovetail Joint?“.  If so this article covers what it is, how it is done, and different types of dovetail joints.

Dovetail Joint Definition: What is a dovetail joint? A dovetail joint is an interlocking joinery technique used by carpenters or woodworkers for building strong custom wood drawers. There are many different types of Dovetail Joint techniques used in woodworking such as, through dovetail joint, secret mitred dovetail joints, secret double-lapped dovetail joints, sliding dovetail joints, and half-blind dovetail joints. View more information about each type below.

On This Page:

  1. Applications of a Dovetail Joint?
  2. What type of wood are dovetail drawers made out of?
  3. Other Applications Of Dovetail Joints
  4. History of Dovetail Joinery
  5. Different Types Of Dovetail Joints
  6. Half blind dovetail vs. Through dovetail

Applications of a Dovetail Joint?
Dovetail Joint

Dovetail joints are most commonly used woodworking. Carpenters use dovetail joints to create cabinets, furniture, drawers, log buildings, carcass construction, timber framing. Dovetail joints are known for their strength and durability. Dovetail joints don’t require mechanical fasteners to stick together like other joinery techniques do. Rather, dovetail joints use pins and tails to interlock together, where one side has a pin that locks into the other side’s tail, and then glued together for a solid construction.

What type of wood are dovetail drawers made out of?
Dovetail Joined Logs

Dovetail Joinery techniques can be used on nearly any type of solid wood including maple, aspen, melamine’s, plywood’s, alder, and oak. View below to find our what dovetail joints are used for and the different types of dovetail joint techniques used by woodworkers, furniture building, and dovetail drawer box manufacturers.

Other Applications Of Dovetail Joints

Dovetail joints are extremely strong due to the way their pins and tails are shaped. The interlocking pins and tails make it more difficult to pull apart the joint and almost impossible to pull apart after gluing. Dovetail joints are commonly used in jewelry boxes, dovetail drawers, furniture, and cabinets where more strength is needed. Dovetail joints require skilled woodworking to build and are almost impossible to build manually. There are 4 different types of dovetail joints used for different applications.

History of Dovetail Joinery
Dovetail Joint Diagram

The dovetail joinery technique goes all the way back to earliest days of mankind. Some examples of dovetail joinery are found in furniture dating back to ancient Egypt and Chinese Emperors.

Different Types Of Dovetail Joints

What are the different types of dovetail joints? There are 5 different types of dovetail joint methods available.

Through Dovetail Joints

Through Dovetail Joints technique images

A Through joint is where the end grain is visible from both boards. Through dovetail joints are most commonly used on box construction and carcass.

Through dovetail joints are referred to as English dovetail joints.

Half-blind Dovetail Joints or Single-lap Dovetail

Secret Double-Lapped Dovetail Joints Techinique Images

A half-blind dovetail joint also known as the single-lap dovetail joint is exactly opposite of a through joint because the end grain is not visible on the boards. Sockets house the tails at the end of the boards so the dovetail ends are invisible.

Half-blind dovetail joints are commonly used for attaching drawer fronts.

Half blind dovetail vs. Through dovetail

The only difference between half-blind dovetail joints and through dovetail joints is that half-blind joint end grain can only be seen on one side vs. through joint grain that can be seen of both sides of the boards.

Secret Mitred Dovetail Joints

Secret Mitred Dovetail Joints Images Technique

A secret mitred joint is also know as a full-blind mitred dovetail and full-blind dovetail joint. Secret mitred joints are used in box work and cabinet construction and offers the best strength out of all of the dovetail joints. These joints are used for box work or fine cabinet construction where strength is needed without a joint you can see.

Secret Double-Lapped Dovetail Joints

Secret Double-Lapped Dovetail Joints Techinique Images

The secret double-lapped dovetail joint is kind of the like the mitred joint but has a visible section of end grain on a single edge of the joint. similar to the secret mitred dovetail, but presents a very thin section of end grain on one edge of the joint.

Secret double-lapped joints are used for box construction and carcass construction to hid the dovetails.

Sliding Dovetail Joints

Sliding Dovetail Joints techiniques images

The sliding dovetail joint is created by joining 2 wood boards at 90 degree angles, where the they intersect different than other types of dovetail joints. They intersect by sliding the tail of one board into the middle socket of the other. Sliding dovetail joints are commonly referred to French Dovetail joints.

Sliding joints are commonly used to joint cabinet sides to shelves, sides to cabinet bottoms, shelves to horizontal partitions, table frames to adjacent sections, sides to drawer fronts, cabinet sides to front rails, body and neck in guitars and violins.

Conclusion

Thank you for reading our definition of a dovetail joint and the different types of dovetail joints. If you are looking for the highest quality premade dovetail drawer boxes Drawer Connection is your source for quick order fulfillment and consistent quality. Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

For more information give us a call at 1-877-917-4887.

Premade Drawer Boxes

Premade Drawer Boxes

Are you searching for “Premade Drawers“, while looking to purchase “Premade Drawer Boxes” for your kitchen or bathroom remodeling projects? Or, maybe your looking for replacement drawer boxes for your home’s kitchen and bathroom cabinets? In either case, DC Drawers Can Help!

Shop Premade Drawers

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At DC Drawers, we pride ourselves on delivering high quality premade drawer boxes at an affordable price! That’s why we only manufacture the best quality dowel & dovetail drawers for multiple applications and industries including skilled cabinet making and remodeling.

Whether you choose premade Maple, Plywood, Birchwood, PBC, MDF, or Melamine drawer boxes, you can feel comfortable knowing that the same quality woodworking and workmanship will go into every drawer we build. Ask about our FSC® certified products.

Why Outsource Premade Drawer Boxes?

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Custom bathroom and kitchen cabinetry shops have the ability to outsource just about every component that goes into making their goods. From body components to dovetail drawer boxes virtually everything can be found premade and can be simply ordered and delivered.

Each cabinetry company needs to decide if outsourcing premade drawer boxes and other components is a good idea. Some premade component companies have little to no ability to customize to fit the needs of the cabinet maker, or the homeowner’s preferences.

Focuses Your Skilled Labor

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Being able to deliver your custom bathroom and kitchen cabinetry on time, especially if you have a lot of jobs going, depends on quick production and turn around. Custom making ever single piece of cabinets takes the time of skilled craftsmen that could spend more time installing, and less time fabricating if some of the components were outsourced.

While some companies choose to outsource nearly all of their components such as the cabinet doors, frame, drawer fronts, and roll out trays, many cabinet makers choose to get the drawer boxes premade and simply delivered. This saves a ton of time in fabricating one of the internal components of the cabinets.

When you have lead men building your drawers, You run the risk of:

  • Slower Lead Times
  • Lost Revenue
  • Production Mistakes

Long Term Durability

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Quality is still key in every part of the build and care must be taken to choose professionally made, reliable, premade drawer boxes. The quality of the joints, whether they be dovetail or dowel joints, will decide how long the drawers last.

Word of mouth reputation is one of the strongest forms of advertising, and people cannot seem to help but show off their beautifully remodeled kitchens. Over the years if things were cheaply made, or not chosen well by the cabinet makers customers will become dissatisfied and their friends, family, and facebook will know about it.

Benefits Of Premade Drawers: 

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  • High quality drawer construction
  • Affordably priced premade drawer boxes
  • Increase Production
  • Decrease Mistakes
  • Generate Revenues
  • We design to your custom specs and 7-Day Turnaround Melamines and Plywoods.
  • Emergency Services @ No additional Charge
  • 10-12 Day Turnaround on Solid Materials
  • 24 Hour Online Ordering

More Advantages Of Outsourcing

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outsourcing-drawer-boxes-saves-timeTime – You have a lot of jobs going and having your skilled labor putting together drawer boxes is a waste of their skills. They could be installing, or fabricating the critical or signature components of your particular designs.

outsourcing-drawer-boxes-opens-up-spaceSpace – Each type of custom made part you use in your cabinetry requires space for raw materials, a place to assemble, and a place to store the completed drawer boxes. Outsourcing their construction opens up space in your shop for more custom cabinet components.

outsourcing-drawer-boxes-saves-moneyMoney – The cost of paying your skilled labor and cabinetry experts to make drawer boxes costs more than simply ordering them from premade drawer box companies.  Premade fabricators do one thing, and do it all day every day. This helps cut down on the time it takes to make the boxes, and what it costs to produce them.

consistent-quality-drawer-boxesConsistent Quality – Because it is simply the only thing that is built at these factories the machines are dialed in and the builders are completely focused on quality of drawer boxes. They are no rushing to get to the next jobsite or back to another project. They are simply focused on making the best drawer boxes on the market.


Premade Drawer Boxes by Drawer Connection

Drawer Connection has the ability to help you meet the needs of your clients. We build the drawer boxes so your skilled labor can focus on the intricate details of the cabinet doors, drawer fronts, and all the other signature components of your cabinetry company.

Outsourcing the fabrication of the drawer boxes helps you get the job done faster, and handle more jobs at one time. Create an account online to start shopping for quality premade drawers today!

Give us a call at 877-917-4887 to get your order started today! Shop Cheap Drawer Boxes at DCDrawers.com