Premade Drawer Boxes

Premade Drawer Boxes

Are you searching for “Premade Drawers“, while looking to purchase “Premade Drawer Boxes” for your kitchen or bathroom remodeling projects? Or, maybe your looking for replacement drawer boxes for your home’s kitchen and bathroom cabinets? In either case, DC Drawers Can Help!

Shop Premade Drawers

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At DC Drawers, we pride ourselves on delivering high quality premade drawer boxes at an affordable price! That’s why we only manufacture the best quality dowel & dovetail drawers for multiple applications and industries including skilled cabinet making and remodeling.  We sell drawer boxes individually and supply cabinetry companies and general contractors.

Whether you choose premade Maple, Plywood, Birchwood, PBC, MDF, or Melamine drawer boxes, you can feel comfortable knowing that the same quality woodworking and workmanship will go into every drawer we build. Ask about our FSC® certified products.

Why Outsource Premade Drawer Boxes?

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Custom bathroom and kitchen cabinetry shops have the ability to outsource just about every component that goes into making their goods. From body components to dovetail drawer boxes virtually everything can be found premade and can be simply ordered and delivered.

Each cabinetry company needs to decide if outsourcing premade drawer boxes and other components is a good idea. Some premade component companies have little to no ability to customize to fit the needs of the cabinet maker, or the homeowner’s preferences.

Focuses Your Skilled Labor

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Being able to deliver your custom bathroom and kitchen cabinetry on time, especially if you have a lot of jobs going, depends on quick production and turn around. Custom making ever single piece of cabinets takes the time of skilled craftsmen that could spend more time installing, and less time fabricating if some of the components were outsourced.

While some companies choose to outsource nearly all of their components such as the cabinet doors, frame, drawer fronts, and roll out trays, many cabinet makers choose to get the drawer boxes premade and simply delivered. This saves a ton of time in fabricating one of the internal components of the cabinets.

When you have lead men building your drawers, You run the risk of:

  • Slower Lead Times
  • Lost Revenue
  • Production Mistakes

Long Term Durability

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Quality is still key in every part of the build and care must be taken to choose professionally made, reliable, premade drawer boxes. The quality of the joints, whether they be dovetail or dowel joints, will decide how long the drawers last.

Word of mouth reputation is one of the strongest forms of advertising, and people cannot seem to help but show off their beautifully remodeled kitchens. Over the years if things were cheaply made, or not chosen well by the cabinet makers customers will become dissatisfied and their friends, family, and facebook will know about it.

Benefits Of Premade Drawers: 

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  • High quality drawer construction
  • Affordably priced premade drawer boxes
  • Increase Production
  • Decrease Mistakes
  • Generate Revenues
  • We design to your custom specs and 7-Day Turnaround Melamines and Plywoods.
  • Emergency Services @ No additional Charge
  • 10-12 Day Turnaround on Solid Materials
  • 24 Hour Online Ordering

More Advantages Of Outsourcing

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outsourcing-drawer-boxes-saves-timeTime – You have a lot of jobs going and having your skilled labor putting together drawer boxes is a waste of their skills. They could be installing, or fabricating the critical or signature components of your particular designs.

outsourcing-drawer-boxes-opens-up-spaceSpace – Each type of custom made part you use in your cabinetry requires space for raw materials, a place to assemble, and a place to store the completed drawer boxes. Outsourcing their construction opens up space in your shop for more custom cabinet components.

outsourcing-drawer-boxes-saves-moneyMoney – The cost of paying your skilled labor and cabinetry experts to make drawer boxes costs more than simply ordering them from premade drawer box companies.  Premade fabricators do one thing, and do it all day every day. This helps cut down on the time it takes to make the boxes, and what it costs to produce them.

consistent-quality-drawer-boxesConsistent Quality – Because it is simply the only thing that is built at these factories the machines are dialed in and the builders are completely focused on quality of drawer boxes. They are no rushing to get to the next jobsite or back to another project. They are simply focused on making the best drawer boxes on the market.


Premade Drawer Boxes by Drawer Connection

Drawer Connection has the ability to help you meet the needs of your clients. We build the drawer boxes so your skilled labor can focus on the intricate details of the cabinet doors, drawer fronts, and all the other signature components of your cabinetry company.

Outsourcing the fabrication of the drawer boxes helps you get the job done faster, and handle more jobs at one time. Create an account online to start shopping for quality premade drawers today!

Give us a call at 877-917-4887 to get your order started today! Shop Cheap Drawer Boxes at DCDrawers.com

Related Content You Might Like:

What Is A Dovetail Joint? Types of Dovetail Joinery

Different Types Of Dovetail Joint Techniques Woodworking Images

If you’re searching for “What Is A Dovetail Joint?” or “Types Of Dovetail Joints“, this article should help. This post covers what a dovetail joint is, how it is made and different types of dovetail joints. Use the navigation below to guide you to the section of this page you are interested in.

On This Page:

  1. What Is A Dovetail Joint?
  2. Applications of a Dovetail Joint?
  3. What type of wood are dovetail drawers made out of?
  4. Other Applications Of Dovetail Joints
  5. History of Dovetail Joinery
  6. Different Types Of Dovetail Joints
  7. Half blind dovetail vs. Through dovetail

What Is A Dovetail Joint?

Dovetail Joint Definition: What is a dovetail joint? dove·tail or /ˈdəvˌtāl/ joint is an interlocking joinery technique used by carpenters or woodworkers for building strong custom wood drawers. There are many different types of Dovetail Joint techniques used in woodworking such as, through dovetail joint, secret mitred dovetail joints, secret double-lapped dovetail joints, sliding dovetail joints, and half-blind dovetail joints. View more information about each type below.

Applications of a Dovetail Joint?

Dovetail Joint Applications

Dovetail joints are most commonly used woodworking. Carpenters use dovetail joints to create cabinets, furniture, drawers, log buildings, carcass construction, timber framing. Dovetail joints are known for their strength and durability. Dovetail joints don’t require mechanical fasteners to stick together like other joinery techniques do. Rather, dovetail joints use pins and tails to interlock together, where one side has a pin that locks into the other side’s tail, and then glued together for a solid dovetail construction. The benefits of dovetail drawers are endless.

Other Applications Of Dovetail Joints

Dovetail joints are extremely strong due to the way their pins and tails are shaped. The interlocking pins and tails make it more difficult to pull apart the joint and almost impossible to pull apart after gluing. Dovetail joints are commonly used in jewelry boxes, dovetail drawers, furniture, and cabinets where more strength is needed. Dovetail joints require skilled woodworking to build and are almost impossible to build manually. There are 4 different types of dovetail joints used for different applications.

What Type Of Wood Are Dovetail Drawers Made Out Of?

Dovetail Joined Logs

Dovetail Joinery techniques can be used on nearly any type of solid wood including maple, aspen, melamine’s, plywood’s, alder, and oak. View below to find our what dovetail joints are used for and the different types of dovetail joint techniques used by woodworkers, furniture building, and dovetail drawer box manufacturers.

History of Dovetail Joinery

Dovetail Joint Diagram

The dovetail joinery technique goes all the way back to earliest days of mankind. Some examples of dovetail joinery are found in furniture dating back to ancient Egypt and Chinese Emperors.

Different Types Of Dovetail Joints

What are the different types of dovetail joints? There are 5 different types of dovetail joint methods available.

Through Dovetail Joints

Through Dovetail Joints technique images

A Through joint is where the end grain is visible from both boards. Through dovetail joints are most commonly used on box construction and carcass.

Through dovetail joints are referred to as English dovetail joints.

Half-blind Dovetail Joints or Single-lap Dovetail

Secret Double-Lapped Dovetail Joints Techinique Images

A half-blind dovetail joint also known as the single-lap dovetail joint is exactly opposite of a through joint because the end grain is not visible on the boards. Sockets house the tails at the end of the boards so the dovetail ends are invisible.

Half-blind dovetail joints are commonly used for attaching drawer fronts.

Half blind dovetail vs. Through dovetail

The only difference between half-blind dovetail joints and through dovetail joints is that half-blind joint end grain can only be seen on one side vs. through joint grain that can be seen of both sides of the boards.

Secret Mitred Dovetail Joints

Secret Mitred Dovetail Joints Images Technique

A secret mitred joint is also know as a full-blind mitred dovetail and full-blind dovetail joint. Secret mitred joints are used in box work and cabinet construction and offers the best strength out of all of the dovetail joints. These joints are used for box work or fine cabinet construction where strength is needed without a joint you can see.

Secret Double-Lapped Dovetail Joints

Secret Double-Lapped Dovetail Joints Techinique Images

The secret double-lapped dovetail joint is kind of the like the mitred joint but has a visible section of end grain on a single edge of the joint. similar to the secret mitred dovetail, but presents a very thin section of end grain on one edge of the joint.

Secret double-lapped joints are used for box construction and carcass construction to hid the dovetails.

Sliding Dovetail Joints

Sliding Dovetail Joints techiniques images

The sliding dovetail joint is created by joining 2 wood boards at 90 degree angles, where the they intersect different than other types of dovetail joints. They intersect by sliding the tail of one board into the middle socket of the other. Sliding dovetail joints are commonly referred to French Dovetail joints.

Sliding joints are commonly used to joint cabinet sides to shelves, sides to cabinet bottoms, shelves to horizontal partitions, table frames to adjacent sections, sides to drawer fronts, cabinet sides to front rails, body and neck in guitars and violins.

Buy Dovetail Drawer Boxes At DC Drawers

What Is A Dovetail Joint

Thank you for reading our definition of a dovetail joint and the different types of dovetail joints. If you are looking for the highest quality premade dovetail drawer boxes Drawer Connection is your source for quick order fulfillment and consistent quality. Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

For more information give us a call at 1-877-917-4887.

Kitchen Cabinet Parts Terminology

Kitchen Cabinet Parts Terminology

Are you searching for “kitchen cabinet parts terminology” and what words like Inset, frameless, overlay, stiles and rails mean? If so, DC Drawers can help!

Kitchen Cabinet Parts & What They Mean

We work directly in conjunction with cabinet door manufacturers and have had the experience of learning a little more about cabinet parts and terminology used in the industry.

Kitchen Cabinet Parts Diagram

Rail:

The piece of the cabinet’s frame structure located at the top and bottom of the door.

Stile:

The piece of the cabinet’s frame structure located on the left and right of the door.

Framing Bead:

The part of the cabinet door that is cut in front.

Framing Edge:

The part of the door that has a decorative design in the edges of the door.

Panel Raise Profile:

The part of the frame’s door that is given a cut on the raised panel, enhancing the fact that the panel is separated from the frame itself. This panel may also be flat. When the panel has been raised it will resemble the pictures of the door above. It shows that where the frame and panel come together, the panel has been elevated, and stands out from the frame. A flat panel however, is like it sounds, flat, and straight across.

Frame or Frameless:

The cabinet’s frame can be either way, framed or frameless. Making the cabinet frameless will make it have more accessibility, ‘All access’. This type of structure is constructed without a face frame, having a thicker box structure, making it more stable.

It is significant that you know what the difference between a full and a partial overlay is in cabinets, and also, what inset cabinets are. On a full overlay cabinet or drawers, the doors or drawers will cover the face frame completely. With a partial overlay, the cabinets are going to show some of the frame still. An inset feature of a cabinet is where the doors and /or drawers fit inside (behind) the face frame opening of the cabinet.

Understanding The Parts Of Cabinet Doors

By understanding what the different parts are of cabinet doors are, as well as your box choices, and the types of door framing you can choose from. Knowing all of this will help extremely in deciding the way you are going to want your kitchen and /or bathroom appearance to be.

Knowing all of this a head of time can bring greater end results! After all, the process of cabinet making is not as confusing or befuddling as some may think. Of course, if you are a cabinet professional, you will most certainly want to learn as much about it as you can, and hopefully, this article has provided you with a little bit of knowledge into the world of making cabinets. I know I have learned a lot that I did not know before from it.

Thank you for reading “Kitchen Cabinet Parts Terminology“! Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

Wood Joint Pros & Cons

Wood Joinery Pros & Cons

Are you searching for the Pros & Cons Of Wood Joinery? If so, this article should help!

What is Wood Joinery?

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Wood joinery is marrying 2 pieces of wood into a single joint, it is an ancient craft which is used for making furniture, flooring, framing, and cabinetry. How easy the production of wood joints is depends on what is being constructed. Each project will also be different on its strengths and its purpose.

Pros & Cons Of Wood Joinery

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There are different joints used for different projects, for not all wood joints are made the same. You will find that there are some advantages and also disadvantages in the different methods of wood joining, as well as for each of the species of wood that are joined.

Butt Joint Pros & Cons 

Replacement Drawer Box Page DivderButt Joint Pros & Cons

When joining wood joints together, you will find that the easiest to join will be the butt joint. The joint butt is merely gluing one piece of wood to another piece. An end grain of wood is joined to a long grain of wood by the weakest sections using plates, pins, and/or dowels to reinforce the connection so that it is going to stand up to a certain amount of pressure. A butt joint can be broken apart with your hands if it is not stabilized.

Dovetail Joint Pros & Cons 

Replacement Drawer Box Page DivderDovetail Joint Pros & Cons

The most common place you are going to see a dovetail joint is on the front of drawers, as they are used to connect them together. Pins extend from one of the boards and is connected to tails that are cut on the end of the adjoining board. The dovetail joint will be extremely strong and is resistant to pulling apart. This is because after it has been glued there are pins and tails that are trapezoidal-shaped that take on a permanent hold. There will be no need for nails. This type of joint may be too hard for a beginner, as it needs precision cutting.

Dowel Joint Pros & Cons 

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Dowel joints help to remove the need for screws, staples and nails. This helps to remove the potential injuries that often happen while working with hardware, but it can also help to give the project a more finished look as there is nothing to disrupt the grain pattern.

Dowel Joint Pros

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  • Dowling is a quick process.
  • It helps to ensure a neat finish.
  • There is no need for screws, nails or other equipment.
  • Dowel joints are the strongest type of joints when it comes to woodworking, especially when using multiple rows of dowels.
  • Dowels help to create strong joints that are easy to make at home.

Dowel Joint Cons

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  • Misalignment Of Joints
  • Dowel Shearing
  • Weaker Joint
  • No Face To Face Grain Contact

Read more from our other post about the advantages and disadvantages of Dowel Joints.

Mortise & Tenon Joint Pros & Cons 

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Mortise & Tenon is used generally when corner joints need to have sturdy frames for making things such as doors, tables, windows, and beds. A rectangular slot is referred to as a Mortise cut, and it is cut into the (exact) center of the end piece of wood so that it will except the protuberance fitting (the Tenon), thus, making a clean, strong joint. After it has been glued and well fitted, the wood joints will not move, and will be very hard to get apart. To be sure that the mortise is perfectly one-third as thick as the wood, it has to have precise measurements, this is to avoid any splitting of the mortise, and Tenon breakage.

Tongue & Grove Joint Pros & Cons 

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You are going to need a tongue and grove joint when joining a wood edge to another wood edge, like if you were making a tabletop, laminating a floor, or connecting hardwood or paneling. The entire length of one piece has to be slotted or grooved so that it accepts the tongue cut that runs down the edge of the adjoining piece. The boards will be drawn together (without any lateral pressure), and they remain this way. Depending on what the product is, glue may not be necessary to use. It is easier to measure the Tongue and grove joints, and also easy to produce if you use a router having a depth setting capability.

Thank you for reading “Wood Joint Pros & Cons“! Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com

 

Dowel Joint Advantages & Disadvantages

Dowel Joint Advantages & Disadvantages

Are you searching the internet for “Dowel Joint Advantages and Disadvantages“? If so, this guide should help. Here we list all of the advantages and disadvantages of dowel jointery.

Table Of Contents:

Use the links below to guide you to the section you are interested in.

 

Dowel Joint Advantages

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Dowel Joint Advantages

  • Dowling is a quick process.
  • It helps to ensure a neat finish.
  • There is no need for screws, nails or other equipment.
  • Dowel joints are the strongest type of joints when it comes to woodworking, especially when using multiple rows of dowels.
  • Dowels help to create strong joints that are easy to make at home.

Dowel Joints happen to be a technique that is used in woodworking, where two wood pieces are attached by a dowel or wooden pin. In the wood pieces, a hole will be carved where the dowel goes. This is a way to attach wood pieces that you should think about the next time you are woodworking for the bottom reasons.

There’s No Need For Hardware

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Dowel joints help to remove the need for screws, staples and nails. This helps to remove the potential injuries that often happen while working with hardware, but it can also help to give the project a more finished look as there is nothing to disrupt the grain pattern.

It Is Secure

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The pin runs inside of the wood, so the joint is quite strong, and that is a lot stronger than using glue or nails to attach the wood.

Easy To Assemble

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Once you have decided on how big the dowel needs to be, you have to hollow out the holes that the pin goes in. Just slide the pin in the piece of wood and then attach the other piece and that is it. It is that simple.

Versatility

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The dowel joints are basically used in a right angle or flat angle joint because it can be made to work in more complex joints. The dowel joints can also be used in concrete construction and metal work.

Dowel Joint Disadvantages

Replacement Drawer Box Page DivderDowel Joint Disadvantages

  • Tenon and mortise joints are stronger, but it takes a lot longer to create
  • The alignment could be hard to get for beginners as it requires the use of a dowelling.

Disadvantages Posted by Customers

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The main disadvantage is that they are weak. When it comes to tenon and mortise joints, the face grain cheeks of the tenon are completely in contact with the face grain side of the mortise. The glue also holds best in this situation. When it comes to dowel joints, there isn’t any face to face grain contact which causes the joint to be weaker.

Misalignment

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When making a doweling joint, if the bit slips even just a little when starting the hole, or it isn’t lined up just right, you will have a lot of issues getting the joint aligned and/or getting the dowel in.

Besides the strength of the dowel joint, it is hard to get it aligned right, especially if there isn’t access to a drill press.

Dowel Shearing

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Dowels will eventually shear. Then you have to drill it out and then insert a new dowel.  The higher quality dowels used the longer the drawers will last.

Expert Drawer Box Manufacturers @ DCDrawers.com

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Thank you for reading Advantages And Disadvantages Of Dowel Joints. Stay tuned for more from the expert drawer box manufacturers at DCDRAWERS.COM. Shop Dowel Drawers online.

Dovetail Drawer Construction Guide

Dovetail Drawer Construction Guide

Are you searching the internet for “Dovetail Drawer Construction“? If so, this guide should help.

Building a dovetail drawer happens to be one of the favorite things to do. I have always thought that were just for the best woodworkers, and it would be very hard and difficult to even master. While it does take some planning as well as careful setup, the average home woodworker should be able to achieve it.

First thing that should be mentioned is that the quality of the dovetail jig and your overall set up are very important for making a dovetail drawer. I love my dovetail jig that I got as a gift from Rockler. This jig is able to make various dovetail joints. For the drawers, I have used the half-blind dovetails.

Items Needed For Drawer Construction:

  • Dovetail jigs
  • Table saw
  • Router bushing and bit set
  • Surface planner
  • Plunge router
  • Miter saw
  • Sanders
  • Finishing supplies
  • Clamps

Step 1:

I normally make drawer boxes out of maple wood. These give the drawers a strong and resistant feel for everyday ear and tear. Although, because if the hardness, it isn’t as forgiving and for the first few practice runs this is a great choice. One important thing is that your materials need to be exactly sized and matched. I often will surface plane my materials to be between 5/8 inch and ½ inch and will use my joiner planner and table saw to make stock materials that are in exact inch multiples. The rockler dovetail jig will produce drawers that are even in height. Be sure that you are verifying the dovetail spacing on your jig before you start.

With the half-blind dovetails, the back and the front of the drawer will be cut to be the exact final width. For instance, I am using side mounted 100lbs ball bearing slides that need the drawer to be 1 inch narrower than the rough opening for a drawer. The sides are then cut to be ½ inch shorter than the wanted depth of the drawer. It is vital that you have selected the drawer slides before constructing your drawer to ensure that it will fit right.

Step 2:

The drawer back and front will then be loaded into the horizontal part of the jig and then clamped. The side will be positioned offset in the vertical part of the jig by integrated stop that will ensure a right ½ inch offset alignment. It is vital to know that you will be viewing the eventual inside of your box. Aligningthe teeth bar and back bar are going to be bested on the material thickness. Small amounts of change will result in larger changes in the final box, so ensure that you are making small adjustments. It is recommended that you test on scrap material before you move onto finished parts. Once done routing, each joint should be labeled as 1-4. The jig produces a matched set which will give you the best fit for joints that are cut in the same routing step.

Step 3:

Your router needs to be setup with the right dovetail bit and bushing. The bushing will ride along the jig teeth. The height of your bit will determine the tightness of the fit. I learned this myself after becoming frustrated with a fixed based router to use a plunge router with micro-height adjustable stop to dial in the joint. There is a differences that just 64th of an inch can change the joint from too loose to too tight. When you are using maple wood, you have to ensure that your joint isn’t too tight because it can cause the wood to crack with the final dovetail. Your joint should just need a gentle tap with a rubber mallet to get it together.

Step 4:

Once you have carefully set up the router, it will now be able to run around each of the jig teeth to provide a dovetail profile. You will begin to notice that the half-blind dovetailhas the tails and pockets on the inside of the drawer have become rounded. This is part of the joints that will become invisible once it has been put together. It is vital that you take your time to make sure that all of the materials have been removed properly. Once the jig has been dialed in, the drawers can be done quickly. It does take around the same amount of time for 10 drawers as just one drawer.

Step 5:

I prefer to use ½ inch plywood as the bottom of the drawer. ¼ inch material may be used for smaller drawers but it can cause it to sound quite hollow, or cause sagging in larger drawers. Because of this, I have begin to rabbit the edge off of the bottom to make the thickness 3/8 inch. This lets it fit in a dado to the drawer sides, which becomes invisible once it has been assembled. If a full ½ dado was used, it would show in the final dovetail joint. The dado for the bottom needs to be aligned with the center of the tail.

Step 6:

Your drawer should be dry fit with any type of fine adjustments that are made with sand paper or sharp chisel. The rabbited part of the drawer bottom needs to be towards the drawer bottom to make it invisible in the final product. Birch plywood may be used for the bottom because it looks like maple when it is finished. Although it is more expensive, maple plywood makes sure that the bottom and sides match when finished and it adds anextra nice touch.

Step 7:

Once a fit has been made, the drawer can then be glued and clamped. The whole surface of the dovetails will need to be coated in glue. Although, the bottom of the drawer shouldn’t be glued into the dado. The bottom needs to be sized to allow for contraction and expansion by being around 1/16 inch smaller than the maximum size that would fit into the dado slot. Dovetails will hold the drawer together without any clamping, but I do clamp mine to make sure that the drawers will be perfectly square while they are drying for a tight joint. For larger drawers, use multiple clamps.

Step 8:

Finishing starts by sanding the drawer to achieve smooth joints over the dovetails. A large amount of time needs to be spent on this step. I begin with a 60 grit to level the surface and then follow up with a 120 grit and then a 200 grit sanding disc on my orbit sander. Between 60 grit and 120 grit is when I use high quality wood filler to fill in the imperfections within the joints.

Step 9:

The finishing method that I personally use is just a water-based satin polyurethane and I apply around 2 or 3 coats finish followed by 220 grit sanding between the coats. This is where the hard work really pays off. The drawer will be strong and it will be quite hard to pull the front off the drawer. I also use a custom branding iron to put my logo on the sides of the drawers.

Step 10:

Installing a good quality under mount or ball bearing slide hardware and drawer fronts where it is needed will be the last step. If everything has been built in a good square, then the process is easy. The 3-inch-tall dovetail drawer will make a great roll-out shelves in kitchen cabinets.

Thank you for reading “Dovetail Drawer Construction Guide” by DC Drawers. Stay tuned for more from the experts at DC Drawers.

Melamine Kitchen Cabinet Pros & Cons

Melamine Cabinet Pros And Cons

Three things are important when buying cabinets, the style, cost and quality. You can make you choice easier by learning more about melamine kitchen cabinets, including pros and cons.

What’s melamine?

Melamine Drawer BoxesMelamine has a core made from compressed wood particles, which is covered by a paper and resin finish which can be used for manufacturing various colors and styles. It is common for melamine to be used in making cabinets or the bathroom, kitchen or other sections of a home.

Melamine Cabinet Pros:

  1. Pro: Durability

These cabinets are very durable, being resistant to various common problems that occur in the kitchen, from heat, stains and excessive moisture.

The melamine is able to resist external elements due to the tough outer coating, which is also very easy to clean.

  1. Pro: Variety

Being a synthetic material, melamine is able to be produced with a very wide range of finishes. It can come in solid colors, or multiple shades of faux wood grains.

The variety available makes it easy to find the perfect finish for your kitchen.

  1. Pro: Uniformed finish

Melamine can offer consistent finishes, even within the same order because it’s manufactured within a controlled environment. Whereas, solid wood grain can vary in pattern and color, even in the same order.

  1. Pro: Inexpensive

When comparing melamine to solid wood style cabinets, melamine offers a less expensive option. This leads to savings with your renovations or installations, making your budget seem bigger.

Melamine Cabinet Cons?

  1. Con: Weight

While cabinet weight may not be the initial concern, it could require having to upgrade your brackets to a more heavy-duty install. Without having the proper brackets for hanging, cabinets may fall, which could result in more expensive damage.

  1. Con: Melamine chips

While the resin coating on the outside of melamine is durable, it’s still possible to be chipped. In the event chips occur, it exposes the wood particle in the core, which can become rather unattractive. Additionally, if the cabinets chip, refinishing them can become expensive.

  1. Con: More challenging to install

Due to the way melamine is created, these type of cabinets could become harder to install, as it may not work with screws and nails. When improperly used, the screws or nails could cause splintering in the melamine. It is this reason, having a professional installation is recommended with melamine.

  1. Con: It’s susceptible to water damages

In the event water makes its way to the wood particle core and becomes saturated, the overall structural integrity of the cabinet can be compromised. Water absorbs into melamine easier and quicker than with solid wood, so you should keep this in mind if installing next to a sink.

Your decision

If you’re going to the hardwood store, or a furniture store to look for a new set of cabinets, you should take these pros and cons into consideration. Melamine kitchen cabinets, like with various other materials, has good and bad points. However, remember to stay within budget, look for quality and your preferences.

Melamine Veneers vs Wood Veneers on Cabinets

Wood & Melamine Venners

Veneers

Usually, veneer is a term used to describe a thin layer covering thicker materials. There are many people that think all veneers are wood veneers, but they can also be created using melamine.

Melamine Veneers

Melamine veneer is a thin plastic layer also known as thermofoil. It’s applied using heat onto the plywood or particleboard, as underlying material could vary.

Wood veneers are then wood pieces shaved and added to other pieces of wood, like particleboard or plywood.

Uses for Wood Veneers with Cabinet Interior

Usually, the cabinet interior will have some type of veneer in it, this could be either real wood or melamine veneer.

Uses for Wood Veneers with Cabinet Door

Cabinet doors which uses a hardwood material, such as oak, cherry or maple, the actual wood grain patterns can be seen in the center panel, and usually don’t match up. Advantages of using the wood veneer for the whole center panel is that a consistent grain pattern is provided.

Additionally, wood veneers on a cabinet door could be done over plywood or hardwood, either way the top layer remains wood veneer. Then, paint or stain is added to the wood veneer to match the other part of the cabinet door.

Wood Veneer Grain Patterns

The inconsistent grain patterns that are viewable will depend on the wood veneer and type of wood used by the manufacture. There are certain wood veneers that get manufactured in thin strips, which are six inches wide. In this case, you would see the wood grain strip prior to the next pattern starting. There are certain maple woods that can be produced by manufacturers to have wider veneer sheets, resulting in a more consistent looking grain pattern.

Drawer Connection Inc

Melamine drawer boxes are a solid alternative to traditional dovetailed & plywood drawer boxes. Our melamine drawers are dowel constructed with a particle board core. These melamine drawer boxes allow customization of thickness, material, and your choices of features additions such as accented top edge, notching, box patters, and even more. Stick to your budget and still receive high quality drawer boxes that will last for years. Custom grade for MDF Core melamine’s.

Try our melamine drawer boxes for your next custom bathroom or kitchen project. Give usa call at (877) 917-4887 Melamine Drawer Box colors include almond, black, white, and hard rock maple.

Want to learn more about more about Melamine? Click to read What Are Melamine Cabinets? Shop Cheap Drawer Boxes at DCDrawers.com.

In Drawer Charging Stations For Kitchens & Bathrooms

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Much of modern life revolved around the electronics we use in our everyday lives. Having a house that is straight and orderly is just as important as staying connected and having the convenience of modern electronics. Everything has a place, and it is in its place when it isn’t being used.  Drawer charging stations for kitchens & bathrooms make keeping our devices charged, and out of sight simple and easy.

Kitchen Drawer Charging Stations

The kitchen is fast becoming a family meeting and favorite social area. With quieter dish washers and finer cabinetry, countertops, and dining tables it is a great place to enjoy each other’s company. Keeping our tablets, smartphones, laptops, and other electronics charged and ready for action is a must in today’s ever increasingly digital world. Being able to also have a spot to charge your USB devices without wall adapters makes life simpler. This means more than just your smartphone or tablet, but also USB speakers, or USB flashlights.

Bathroom Drawer Charging Stations

For bathrooms the use of hair dryers, curling irons, flat irons, and other hair care electronics is very common. Having all of the hair care tools laying out on the counter adds to clutter and cuts down on the counter space to have all of the other hygiene and beauty items we all use.

Being able to simply open a drawer, grab the plow dryer, and switch it on without having to find the end of the cord and find an available outlet makes mornings easier. It also makes it easier to keep our houses organized and free from clutter. Not all drawer charging or power stations are made to handle the amps that these items require. This means that heavier duty in-drawer power outlets are necessary.

Plug In Drawer Charging Systems

These drawer power systems are simple to install and to hook up to your house’s power. They simply plug into a regular power outlet. There are options for charging systems that you use with your wall charging power converter, and those that are ready to just simply plug in 4 of your higher power personal devices without the use of the AC adapters.

Hard Wire Drawer Charging Systems

These are the best option when you need to plug in your high power or high amperage electronic devices. These are necessary for the bathroom applications as hair dryers, hot irons and the like draw a good amount of power and need to be plugged into a regular outlet with a GFCI. GFCI stands for Ground Fault Circuit Interrupter, and it is an important safety feature. It cuts the power to an outlet when it senses that the power is taking an unintended path, such as through a person or water. That means it keeps you safe if your hands are wet or the hair dryer falls in a sink full of water.

Choosing The Right Drawer Charging System

Depending on your needs you can choose from charging systems that only have low draw outlets or USB ports, or you can use the more robust GFCI hardwired outlets for your higher power devices and appliances. If you want the simplicity of being and to just have a USB wire plugged into a USB port in your drawer a slim USB charging system will work for you. If you want the flexibility of plugging any low power personal electronic device choosing a unit that has regular 2 prong outlets is a great choice. For 3 prong electronic devices like hair dryers you will need to invest in drawer outlet systems that are rated to deliver that much power, and have a licensed electrician install the drawer. This keeps you safe and ensures that it has been done correctly to keep you safe. Shop Drawers With Power Outlets at DCDrawers.com.

Plywood vs. Melamine Drawer Construction

Plywood vs. Melamine Drawer Construction

Kitchen and bathroom drawer construction has multiple materials that can be used to make long lasting, beautiful drawers. Two of the most used drawer construction materials are Melamine and plywood. Both types of material feature products manufactured by compressing wood that forms a solid board. Both Melamine and Plywood have particular advantages that make drawer manufacturers and homeowners choose one or the other. Let’s take a closer look at plywood vs. melamine drawer construction.

Basic Information About Plywood & Melamine Drawer Construction

The follow are things to keep in mind with regards to the strength, weight, cost, density, and environmental impact of both plywood and melamine.

Construction Process Of Materials

Melamine is pressed wood or particleboard that is covered with a plastic coating. Plywood in contrast is solid sheets of wood that have been pressed together with their grains set in opposing directions to increase strength. These materials can break or crack under pressure, but do not split. Either are suitable for drawer construction.

Environmental Safety

Both melamine and plywood contain some small concentration of formaldehyde. Formaldehyde is a naturally occurring chemical which is made up from carbon, oxygen and hydrogen. Both melamine and plywood formaldehyde levels are increased with the application of glue, but can be made with moisture resistant products that make it safe and conform to both European, Japanese, and American standards for safety.

Material Finishes

Melamine is made from the same type of resin that Formica is made from. Melamine being a resin that dries smooth it is perfect for drawer construction because it offers a ready to use surface. It is easy to clean without the need to spend more time with staining or painting the surfaces. Because plywood has more of a natural wood surface it can be prone to defects, knotholes, and rougher surfaces that need to be finished before the drawer can be installed. Because the plywood typically has a visible grain pattern time is also spent trying to make sure that the grain patterns are all going in the same direction.

Production Process

Plywood for drawer construction can be a bit simpler than making them from melamine. It is easier to cut plywood to length because the material is less dense. It is also easier to assemble plywood drawers because the nails and screws go in easier. Plywood drawers are a bit lighter which can be an asset depending on the drawer hardware that will be used. The cutting of melamine is do with CNC routers and is fairly easy. Care must be exercised to not chip the surface of the boards.

Plywood offers a finish and wood grain pattern that many homeowners love. It has the warmth of wood and they love the sight of knots and grain in their cabinet drawers. Other home owners love nothing more than solid colored drawers and complete uniformity. It is really up to the homeowner which style fits their preferences better.

Which Drawer Construction Material Is Best?

When you are deciding between plywood and melamine for a drawer material the choice really is hard. They both have their benefits and it comes down to if you want to be able to see a wood grain in your drawers or if you would prefer a solid color finish that is totally uniform through your kitchen. Melamine is cost effective, easy to clean, and beautiful while plywood has the warmth of wood grain which can make a kitchen feel more custom and one of a kind.


Custom Drawer Construction

Drawer Connection, Inc. has a wide variety of materials, finishes, and hardware to make your kitchen or bathroom drawers exactly how you want them. With options for melamine, plywood, and other composite materials we can fill any order and help finish your project the way you want it done.

 

What Is A Dowel Joint?

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Dowels joints are a way that drawers sections are fastened together. Including dowels in the connecting sections of wood make more accurate, stronger connections that simply using glue alone. Dowel joints are incredibly strong and visually attractive if they are done right. This type of joint is very popular for drawers or other woodworking in which a butt joint is being used. It helps increase the strength and durability of the joint.

What Are Dowel Joints Used For?

Dowel joints are used in a wide variety of woodworking projects. They offer a number of benefits during production and after.

Increased strength – Miter and butt joints are sometimes only glued together. This means that the stresses of whatever use the wood sees will wear on the joint. Humidity can also dry out or cause glue to lose its adhesive properties. Dowels are added to the joints by drilling into each joining piece of wood so the corresponding holes share a dowel.  Having the dowels physically connect the wood dramatically increases strength.

Keeping It Straight – When producing wood products without dowels it can be a challenge to glue and clamp down the pieces without them moving during the drying and setting time. The inclusion of dowels ensures that everything is perfectly lined up and when glued and clamped it is perfectly straight and dries stronger.

Pin Joints – Certain types of joints require the ability to twist. Dowels are generally round in shape, which allows a certain level of twisting. This is easier and more simple than other tail-and-pin joints.

Dowels Work Better Than Biscuits – Biscuit cuts are easier and faster to make but are not as strong or durable. The material is thin and has a possibility to absorb humidity and swell. This can mean a bulge in the joint material and the extra stress can cause it to loosen or fail entirely.

Advantages Of Dowel Joints

No Need For Metal Fasteners – Nails, staples, and screws are fine when found behind sheetrock. For custom drawers or other fine interior cabinetry features they are visually disturbing and upset the grain patterns we all love. Dowels do the job while not being seen.

Increased Durability And Strength – Because the wooden dowel runs inside the connecting wood sections it holds fast and is much stronger. Nails, screws or staples are thinner and many times are not properly installed. They can stretch and splinter the wood making it weaker. This adversely affects the lifespan of whatever wooden structure is being made.

What Are Dowels Made Of?

Dowels can be made from metal, plastic, or more commonly wood. In custom drawer and cabinetry the internal dowel joints are made of wood. For cabinet shelves metal dowels are very common. They are good choices for the moving of shelves. This is good for moving shelves but wooden dowels are used for custom drawer manufacturing as they have increased grain and friction inside the drilled holes and increased durability.


Custom Dowel Joint Drawer Production

Drawer Connection, Inc. has been making customer drawers since 1997 and can produce any drawers you need. Be it dovetail or dowel we can custom make the drawers you want for your kitchen, custom closet organization system, bathroom cabinetry or anywhere else you need to have drawers. Give us a call to get your project started at 1-877-917-4887. Stay tuned for more from the expert drawer box manufacturers at DCDrawers.com